Skip to main content

FMEA: Failure Mode and Effects Analysis

An FMEA is basically a Risk Analysis Tool that helps us, in a structured way, to detect all potential sources of failure in a design and all process steps, against functional requirements, including their effects and their causes. 

Product fail to satisfy customer requirements and expectations due to following reasons:


  • Errors in design
  • Product misuse
  • Flaws induced by the manufacturing processes
  • Not understanding customer requirements properly
  • Repeated defects from suppliers
  • Re occurrence of internal failures
We need a systematic method of identifying and preventing system, product and process problems before they occur. 


We conduct FMEA to improve quality of final product and to reduce total cost. It contributes to improved designs for product, processes resulting in higher reliability, better quality,  increased safety and improved customer satisfaction. If FMEA is applied, number of failures will be detected at a very early stage. It decreases development time, redesign costs, warranty costs, and decreasing waste and non value added operations.

Thank you for reading this article and i hope this helped to understand what is FMEA process. 

Comments

Popular posts from this blog

FMEA Types and steps involved

FMEA means Failure Mode and Effects Analysis. There are 3 types of FMEAs.  System FMEA (SFMEA) Design FMEA  (DFMEA) Process FMEA  (PFMEA) SFMEA is for System and used to analyze the failures of the end product in a customer's system. It focuses on the potential failure modes associated with the functions of the end product.  DFMEA begins with the development of information to understand the system, subsystem or component being analyzed and defines their functional requirements and characteristics. It focuses on potential failure modes associated with the function of each system, subsystem or component being analyzed.  PFMEA is used to analyze manufacturing and assembly processes. It focuses on process inputs.  FMEA Processes - Steps Involved  There are 13 steps in creating an FMEA. Please find the attached diagram. Step 2: Define the Function  What is the system, the sub system or process steps supposed to d...